PC Intelligent Grounding Automatic Screw Fastening Equipment
Advanced automated solution designed to optimize screw fastening and grounding processes in SMT production lines. This industrial-grade equipment integrates precision screw-driving technology, PLC control systems, and touch-screen interface for seamless, high-efficiency fastening operations across various industrial applications.
Key Features & Core Advantages
- Intelligent Point-to-Point Teaching: Supports CAD coordinate import and manual teaching modes for fast setup and flexible adaptation to changing production needs.
- Optional Barcode & QR Code Scanning: Reads product barcodes and QR codes (requires barcode scanner) for traceability and batch management.
- MES Connection Ready: Enables production data upload to servers via network connection, supporting Industry 4.0 and smart factory integration.
- Full Production Traceability & Data Management: Automatically saves data for each screw fastening operation with built-in query and XLS export functions.
- Multi-Level Permission Management: Multi-user, multi-level permission control ensures secure operation and data integrity.
- Smart Electric Screwdriver Monitoring & Defect Detection: Features electric screwdriver waveform reading, float detection, local CVS data saving, and intelligent detection for missing screws, floating screws, and stripped threads.
- Stable Grounding & Anti-Static Design: Optimized for SMT and PCB assembly environments to protect sensitive electronic components from static damage.
Applications Across Industries
- Electronics & PCB Assembly: SMT lines, LED boards, consumer electronics, and communication equipment
- Automotive Electronics: Control modules, ECUs, and vehicle electronic components
- OEM & Contract Manufacturing: High-volume assembly with strict quality requirements
- Home Appliances & Smart Devices: Small appliances, IoT products, and smart home equipment
Technical Specifications
| Specification | Value |
|---|
| Axis traveling distance | 300*250*200 |
| Locking product size | 240*250 |
| Driven method | Servo Motor |
| Positioning accuracy | ±0.03mm |
| Screw feeding method | Suction type (or air blowing type) |
| Locked time | 1.5-3S |
| Power supply voltage | AC220V |
| Power | 1200W |
| Compressed Air Supply | 0.4-0.6MPA |
| Total weight | 200KG |
| Electric screwdriver quantity | 1 |
Production Benefits
This equipment addresses critical challenges in modern electronics manufacturing where traditional manual screw fastening is no longer sufficient:
- Eliminate Human Error: Ensures 100% lock accuracy and repeatability, preventing missing screws, stripped threads, or inconsistent torque.
- Reduce Labor Costs: One machine can replace multiple workers, significantly cutting long-term labor expenses and training costs.
- Improve Production Efficiency: Automated fastening runs 24/7 at a consistent pace, increasing throughput and shortening lead times.
- Meet Quality Standards: Built-in traceability and defect detection help comply with ISO, IATF, and other industry requirements.
- Support Flexible Manufacturing: Fast setup and CAD import allow quick adaptation to new products, supporting high-mix, low-volume production.
Market Trends & Industry Alignment
The global automatic screw fastening machine market is growing rapidly, driven by smart factories and automation in electronics manufacturing. This equipment aligns with key industry trends including Industry 4.0 integration, increased precision requirements, adoption in automotive and EV manufacturing, and demand for flexible modular systems.
