High Precision CCD Vision Position Inline PCB Separating Router Low Stress Automatic Circuit Board PCBA Panel Depaneling Routing Machine For SMT Assembly Production Line
Product Introduction
In the high-stakes world of modern electronics manufacturing, the integrity of your printed circuit boards is non-negotiable. Our Inline PCB Separating Router is engineered to redefine the depaneling process, seamlessly integrating into your automated production lines to deliver unmatched precision, speed, and reliability. Designed for global manufacturers who demand excellence, this advanced routing system eliminates manual handling, minimizes mechanical stress, and ensures every separated board meets the highest quality standards. Whether you are producing automotive electronics, consumer devices, or industrial control boards, our router is the definitive choice for efficient, stress-free PCB separation.
Features
- Vacuum pick and place the PCBA.
- Bottom cutting.
- Double platform cutting.
- With broken knife detection.
- Connect the automatic production line.
- SPC statistics function and match the ERP system.
- Can be equipped with automatic tool change, explosion-proof function of vacuum cleaner and air volume monitoring function.
Technical details
| Model |
QL800A |
| Max PCB size |
260x340mm |
| Min PCB size |
50x50mm |
| PCB thickness |
0.4-6mm |
| Transmission height |
900±50mm |
| Transport direction |
Left to right |
| Transportation speed |
1500mm/s(max) Adjustable |
| Loading mode |
Section-type transportation guide rail |
| Rail width adjustment |
Automatic |
| Communication interface |
SMEMA |
| PCB positioning |
Fixtures positioning |
| Picking system |
Vacuum suction pick up |
| Cutting spindle/speed |
60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany brand) |
| Cooling type |
Self cooled type |
| Automatic tool change |
optional |
| Break knife check |
Yes |
| Separating speed |
5-100mm/s |
| Cutting accuracy |
±0.05mm |
|
| Milling kit |
φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy |
±0.1mm |
| Coordinate moving speed |
1000mm/s |
| Out plate type |
ESD belt transportation / batch panel forwarding unit |
| Waste collection |
Waste cupboard collection |
| Procedure programming |
GERBER drawing import /editing program through visual system |
| Air supply |
5-8 kg/cm³ |
| Power supply |
AC380V, 50/60Hz, 3KW |
| Machine size |
1500x850x1600 mm |
| Weight |
Appro. 800kg |
Machine size
Bottom size routing and dust collector
Excellent CCD system with imaging camera, moritex lens and measurement - level light source, to support machine calibration,compensation and positioning, with great stability and anti-disturbance capacity.
Omnipotence vacuum suction chuck for picking, placing , unloading, and production.
Composite unloading system, used the ESD anti-static belt to transport the separated product on the top side, and the waster is transported on the bottom side, save much space by this method.
Versatile Application Scenarios
Our Inline PCB Separating Router is built to handle the diverse demands of modern electronics manufacturing. It is the ideal depaneling solution for:
- Automotive Electronics: Perfect for separating complex, multi-layer boards used in engine control units, infotainment systems, and safety modules where zero-defect quality is mandatory.
- Consumer Electronics: Efficiently processes high-volume panels for smartphones, tablets, and wearables, ensuring pristine edges and protecting densely packed components.
- Industrial & IoT Devices: Handles rigid-flex and metal-core PCBs with ease, providing the precision needed for ruggedized industrial controllers and smart sensors.
- Medical Electronics: The low-stress, clean-cutting process is essential for manufacturing reliable medical devices and diagnostic equipment.
Frequently Asked Questions (FAQ)
Q: What is the difference between a Router and a Guillotine Separator?
A: A Guillotine separator is best for simple straight V-cut lines. An Inline Router is ideal for complex shapes, curves, and boards without V-cuts. It also produces virtually zero stress, making it safer for sensitive components.
Q: Can this machine handle thin or flexible PCBs (FPC)?
A: Yes. With our specialized fixture and vacuum suction system, the router can securely hold and cut thin, flexible, or uneven PCBs without deformation.
Q: How is the dust managed during cutting?
A: The machine is equipped with a high-performance vacuum dust collector that captures debris instantly at the cutting point, ensuring a clean working environment and protecting the PCB surface.
Why Choose Our PCB Separating Router?
In a market flooded with depaneling equipment, our router stands apart through a commitment to engineering excellence and customer success. We don't just sell machines; we provide a partnership dedicated to your productivity. Our equipment is built with premium components, including high-speed spindles and precision motion systems, to ensure years of reliable, maintenance-free operation. We understand that every production line is unique, which is why we offer customizable solutions and dedicated technical support to ensure your router is perfectly tuned to your specific needs. By choosing our router, you are investing in a solution that reduces downtime, minimizes scrap rates, and elevates the overall quality of your finished products.
Ready to Transform Your Depaneling Process?
Don't let inefficient depaneling be the bottleneck in your production line. Experience the difference that true precision and automation can make. Contact our expert team today to schedule a live demonstration, request a customized quotation, or discuss how our Inline PCB Separating Router can be tailored to your specific manufacturing requirements. Let us help you achieve the efficiency and quality your business deserves.
