High Precision Automatic Soldering Robot Desktop Soldering Machine 4 Axis Hiwin Guide
Introduction
This sought-after automatic desktop soldering machine boasts a manual programming teaching box and utilizes high-quality stepper motors and timing belts for optimal efficiency. It provides versatility with the option of a single or double workstation setup, and its standard travel area measures 300*300mm, which can be customized to meet specific customer product requirements.
Features
- This machine features 4-axis operation, including X, Y, Z movements and R rotation, allowing it to execute multi-angle soldering tasks with great ease.
- Equipped with an automatic cleaning feature, the soldering iron/tip operates without nitrogen, ensuring superior safety and environmental compatibility.
- The machine's moving system incorporates high-precision Hiwin linear guides from Taiwan, guaranteeing exceptional accuracy in its operations.
- The control system utilizes an advanced control board and is PLC-compatible, providing a range of sophisticated control options.
- The Iron head serves as a reference point for aligning the product's key position. Simply pressing the enter key automatically generates this point, facilitating subsequent data settings and configurations.
- The machine integrates a high-precision stepper motor, timing belt drive system, and sophisticated motion control algorithms to significantly improve motion positioning accuracy and repeatability.
- The automatic cleaning function of the machine ensures more stable soldering processes and extends the lifespan of the soldering iron.
- Programming is intuitive, precise, and user-friendly with the handheld LCD teaching pendant, making it easy to operate and program.
Specification
| Model | HS-S331R/HS-DS331R |
| Voltage | AC110V/220V,50/60Hz |
| X/Y/Z working range | 300*300*100mm |
| R axis | 360 degree |
| X/Y/Z moving speed | max 300mm/s |
| Driven system | Stepper motor,timing belt |
| Linear guide | Taiwan brand high precison guide |
| Repeat accuracy | ±0.02mm |
| Programing | Teach pendant |
| Control system | Control board |
| Program storage | It can store one thousand sets of processing data and a single processing file can occupy up to 3M storage space (five thousand processing points) |
| File storage space | Handheld box 256M, offline card 32M, single processing file up to 3M storage space (100,000 processing points) |
| Document support | CAD,CorelDRAW |
| Iron Tin cleaning | Air cleaning/pneumatic |
| External interface | USB+RS232 |
| Soldering method | Point/drag soldering |
| Weight | 48kg |
| Machine dimension | 520*585*800mm |
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Precision Control System
The automatic dispenser can be programmed quickly and effortlessly for specific products, enabling seamless transitions between point control and coordinate input. It handles a diverse range of graphic types while providing precise and user-friendly speed and volume control for glue dispensing. Furthermore, the system allows for the customization of parameters, such as platform range, speed, and load, ensuring optimal control throughout the entire dispensing process.
Scalable Capabilities
The automatic dispenser boasts multi-head and multi-output control functionalities, along with expandable options like blowing, drawing, and production line control. Its fully automated control system demonstrates remarkable scalability, allowing for flexible and rapid adjustments to accommodate product upgrades or improvements in the production workflow.
Comprehensive Industry Solution
The fully automated dispenser control system comprises an intelligent controller, adapter boards, comprehensive CAD conversion software, an offline control system, and other essential components. It also offers a variety of optional accessories to cater to different needs. The new automated dispenser supports multiple processing modes, including CAD mode, and provides a wide range of processing or programming techniques. Additionally, this equipment offers a customized, comprehensive solution tailored to meet the unique dispensing requirements of various industries.
Application
Manual Soldering:
Desktop soldering machines are ideal for manual soldering tasks involving small batches, special shapes, or components that are challenging to automate. This flexible manual approach complements the limitations of automated placement processes.
Repair Soldering:
Desktop soldering machines are also essential for repairing PCBs or electronic products, including replacing damaged components and re-soldering loose connections. This repair work is crucial for maintaining the smooth operation of the production line.
Sample Production:
During the product development phase, desktop soldering machines are used to create small-batch samples or prototypes. This helps verify the design and prepare for subsequent mass production, ensuring that the product meets the required specifications.
Special Processes:
Certain special soldering processes, such as fine-pitch soldering and lead-free soldering, may necessitate the use of desktop soldering machines. This versatile equipment can cater to the unique needs of the production line, ensuring that special processes are carried out accurately and efficiently.
Training and Practice:
Desktop soldering machines are frequently used in SMT process training to help operators hone their manual soldering skills. Skilled operators are vital for maintaining the stable operation of the production line, and these machines provide an excellent platform for hands-on practice and skill development.
Auxiliary Features:
Some desktop soldering machines come with auxiliary features like soldering iron temperature control and solder feed systems. These features enhance soldering quality and efficiency, making the machines even more valuable in a variety of production and repair scenarios.
About Us
Shenzhen Hansome Technology Co., Ltd. (HSTECH) is a specialized manufacturer of a wide array of SMT board handling equipment, encompassing Loaders, Unloaders, Buffers, Conveyors, and various other customized solutions tailored to meet the demands of the industrial sector. As a high-tech enterprise possessing proprietary intellectual property rights, our company is deeply committed to the research, development, production, and marketing of board handling equipment exclusively for SMT/THT production lines.
Our team comprises skilled technicians and seasoned sales professionals who harness cutting-edge technology to deliver efficient and dependable board handling solutions to our valued customers. With extensive industry expertise, our engineering team remains at the forefront of smart factory trends, consistently upgrading our products and technology to align with the ever-changing market demands. We are passionate about developing more automated and cost-effective solutions, while also offering tailored OEM services that precisely cater to the unique needs of our clients.
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High Precision Automatic Soldering Robot with Manual Programming Teaching Box and 4-Axis Operation Images
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